Automated Lab Reactors – Revolutionizing Laboratory Processes

Automated laboratory reactor systems are innovative in research and development and are designed to enhance the efficiency, precision, and safety of chemical experiments. These cutting-edge systems allow chemists to gain invaluable insights, uncover complex relationships more efficiently, and share data seamlessly with fellow scientists.

SYSTAG’s automated lab-scale and bench-top reactor systems are meticulously designed for the demanding needs of chemical and pharmaceutical development. From small-scale synthesis to process development, SYSTAG reactors streamline workflows by automating tasks, providing real-time data, and ensuring reproducibility.

Automated Lab Reactor Solutions

SYSTAG offers a comprehensive range of automated lab reactor solutions, including FlexyCUBE, FlexyPAT, and FlexySys. These systems are renowned for their modular design, versatility, and adaptability, ensuring seamless integration with existing laboratory setups. With their plug-and-play interfaces and scalable architecture, these systems can be swiftly configured and updated to meet evolving research requirements.

FlexyCUBE and FlexyPAT – Modular Semi-Batch Reactor Control Systems

FlexyCUBE and FlexyPAT are modular, semi-batch reactor control systems designed for precise automation in chemical synthesis. Both share an intuitive interface for controlling all reaction variables with high accuracy.

• Precise Recipe Control: Allows maximum reproducibility and flexibility in experiments.
• Automated Data Recording: All reaction parameters are recorded and visualized in real-time for efficient analysis.
• 24/7 Operation: An integrated safety concept enables unattended operation, enhancing productivity and safety.

FlexyCUBE – Parallel Process Optimization Platform

The FlexyCUBE is specifically engineered for parallel process optimization, making it an ideal tool for applications such as quality risk analysis and Design of Experiments (DoE).

• Advanced Chemistry Support: Handles complex reactions like hydrogenations, Grignard and Friedel-Crafts reactions, acetylations, nitrations, and esterifications.
• Multi-Reactor Control: Operates up to six steel or glass reactors simultaneously, either individually or in parallel, all from a single PC.
• Dual Operation Modes: While optimized for recipe control, FlexyCUBE also allows manual operation and intervention when needed.

FlexyPAT: Flexible Process Automation Technology

The FlexyPAT system extends process automation to lab-scale reactions with its modular design. This flexibility reduces costs and accelerates implementation by integrating existing laboratory hardware.

• Scalability: Ideal for scale-up, scale-down, morphology studies, and thermal-physical process optimization.
• Turn-Key Solution: Operates several jacketed reactors via a single PC, with easy configuration using integrated sensor identification.
• Comprehensive Control: Features include gravimetric/volumetric dosing, precise temperature control, stirring, pH measurements, recipe control, and automated laboratory reporting.

FlexySys: Advanced Software for Lab Reactor Automation

The FlexySys software platform provides an intuitive interface for automating lab reactors used in chemical and synthetic research.

• User-Friendly Synoptic Interface: Simplifies operations with plant synoptics and predefined operating procedures.
• Real-Time Data Visualization: Displays system status, operating parameters, and editable online reaction charts.
• Remote Monitoring: The latest features enable centralized reactor monitoring and control through mobile devices, ensuring seamless operation from anywhere.
• Comprehensive Documentation: Automatically records and documents reaction data for efficient reporting and compliance.

Integrated Lab Automation: A Single-Source Solution

SYSTAG’s portfolio of reactor systems offers a scalable and reliable path for laboratories transitioning from experimentation to full-scale production. By integrating FlexyCUBE, FlexyPAT, and FlexySys, researchers can adopt a unified platform to streamline chemical synthesis and process development.

• Efficiency in Parallel Reactions: Leveraging DoE and Quality by Design (QbD) methodologies, researchers can explore multiple reaction pathways simultaneously.
• Scalability: Systems are designed to support seamless scale-up from lab experiments to pilot production.
• Enhanced Collaboration: Real-time data sharing fosters collaboration across research teams and locations.

Transforming Research with SYSTAG’s Integrated Solutions

FlexyCUBE, FlexyPAT, and FlexySys can be deployed individually or as a comprehensive solution, providing researchers with the tools needed to optimize reactions, improve reproducibility, and maximize productivity. With SYSTAG’s automated reactor systems, labs can reshape the future of chemical and pharmaceutical research, accelerating development cycles and delivering results with unmatched precision.

From the lab bench to the pilot plant, SYSTAG’s advanced automation solutions enable researchers to confidently transition from experimentation to innovation, ensuring progress and efficiency at every step.

Resources

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Click on SYSTAG FlexyPAT to learn more.
Click on SYSTAG FlexySys to learn more.